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Wet Wipes 10KW 120pcs/Pack Automated Packaging Machine

Wet Wipes 10KW 120pcs/Pack Automated Packaging Machine

120pcs/Pack Automated Packaging Machine

10KW Automated Packaging Machine

4500Pcs/Min Wet Wipes Folding Machine

Place of Origin:

China

Brand Name:

LEADTOP

Certification:

ISO

Model Number:

LTQF

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Product Details
Function:
Folding Packing And Capping
Automatic Grade:
Automatic
Product Description

Quote Subject: Wet wipes production line (40-120pcs/pack)

 

Item Description of the goods Quantity Price Total Amount
1 LTQF-2800 High speed wet wipes folding machine 1 Set $60,000 $180,000
2 LTQP-360 Full-auto wet wipes packing machine (auto-splicing packing film) 1 Set $65,000
3 LTQL-5800B Full-auto Lid Applicator (SCARA) 1 Set $55,000

 

 

LTQF-2800 High SPEED WET WIPES FOLDING MACHINE

 

 

l Production flow: unrolling - slitting fabric into lanes - folding - wetting - cutting - pile&counting - delivering

 

l Main technical parameter

n Product type: wet wipes

n Product speed: 250-380 cuts/min (3000-4500 pcs/min )

n Suitable raw material: air laid paper, spunlace/hot-rolling nonwoven fabric

n Weight of raw material : 40-80g/㎡

n Folding way : “Z” shape (pop up and non-pop up)

n Cutting unite:. a.double paper shelves

l B.10 lanes or 12 lanes,2 rolls

l c. raw material roll width :900~1000mm

u Length of wet tissue:140-220mm (setting via touchscreen)

n Size of raw material: (1000-1250)×Ø1000 (mm,W×Dia)

n Wet tissue unfolded size: (140-220)×(150-250) (mm,L×W)

n Wet tissue folded size: (140-220)×(90-110) (mm,L×W)

n Material supply system: Servo motor

n Cutting system: Converter motor

n Piling system: Servo Motor

n Power supply: 380V 50HZ

n Power: 10KW

n Size of machine: 10200×3300×2000(mm,L×W×H)

n Weight of machine:5000 kg

n Water Tank:400L 2pcs

 

 

 

MACHINE IN DETAILS

 

Wet Wipes 10KW 120pcs/Pack Automated Packaging Machine 0

 

ELECTRIC CONFIGURATION

NO Discription Specification Qty Remarks
1 PLC FX3GA-60MT 1 Mitsubishi(Japan)
2 Servo motor(control the distance of tissue MR-JE-300A 1 Mitsubishi(Japan)
3 Servo motor(receiving tissue) MR-JE-70A 1 Mitsubishi(Japan)
4 Turbine Worm Reducer Motor WPDA120-1:10-Y100L2-4 1 3KW Nanjing Utton(China)
5 Inverter 4KW 1 ARTRICH
6 Touch Screen 7inch 1 Wecon
7 Air switch   7 SHANGHAI RENMIN
8 Switching power supply S-200-24 1 Shanghai Mingwei
9 Indicator light   1 SHANGHAI RENMIN
10 Emergency stop switch   3 SHANGHAI RENMIN
11 Potentiometer 5KΩ 1  
12 Rotary encoder Incremental pole output 1 Koyo(Japan)
13 Relay Omron 4 Omron(Japan)
14 Proximity switch Autonics 6 Autonics (Korea)
15 Timing relay CKHKC 6 China
16 Contactor   3 SHANGHAI RENMIN
17 Servo electronic transformer 4.5KW 1 China

 

LTQF-2800 Spare parts list
No. Item specification Qty
1 Slitting blade(up) 150×35×8 5 pcs
2 Slitting blade(down) 150×30×10 3 pcs
3 Round Belt φ5 2 pcs
4 Taper roller belt 850×30×3 2 pcs
5 Cutting blade(up) 8*29*150 2 pcs
6 Cutting blade(down) 10*15*150 2 pcs
7 Clasp   6 pcs
8 Conveyor blet 2220*18 2pcs
9 Conveyor blet 2150(2140*18) 2pcs
10 Tool box   1 set

 

LTQP-360 Full-auto wet wipes Packing Machine(auto-splicing packing film)

Wet Wipes 10KW 120pcs/Pack Automated Packaging Machine 1

Production type: baby wet tissue

Tip: equipped with 8 units of servo motors from Yaskawa brand

Production process : connect to folding machine → feeding wipe automatic →conveying to packing machine → setting packing film → setting window hole label → Central sealing →End sealing and reciprocating cut → Output finished products.

MainTechnical parameter:(Suitable to pack :40-120pcs/bag)

  • Product speed:30-60bag/min
  • Diameter of raw film roll:≤380mm
  • Width of raw film roll:≤420mm
  • Wrapping material:PP,OPP,PET,PE, and all suitable films
  • Shapes of packing:pillow type packaging
  • Packing length:100-300mm(touch screen setable)
  • Packing Width:80~150mm(adjustable)
  • Height of packing:10-100mm (adjustable)
  • Horizontal sealing pattern:reciprocation heat sealing
  • Drive motor pattern: all servo drive
  • Control pattern:Yaskawa MOTION control system
  • Operation interface:7 inch LCD
  • Film supply system:servo drive
  • Horizontal system:servo drive
  • Feeding system:servo drive
  • Labeling system:servo drive
  • Punching system:servo drive
  • Horizontal protection:Torque overload protection
  • Air requirements:0.5-0.8Mpa 0.01m3/min
  • Electric power requirements:380VAC 50/60HZ
  • General power:7.6KW
  • Dimension of Machine : 5410×1150×1900mm
  • Standard equipment:Date printing unit,Punching unit,Labelling unit,Inserting corner unit,Electrical eye tracking automatically

 

MACHINER IN DETAIL AFS:

 

Wet Wipes 10KW 120pcs/Pack Automated Packaging Machine 2

FINISHED PRODUCT SAMPLE:

Wet Wipes 10KW 120pcs/Pack Automated Packaging Machine 3

 

LTQP-360 Main electric configuration list

(YASKAWA(Japan) ELECTRICALLY (8 units servo motors form Yaskawa)

 

NO Item description Specification Qty(Pcs) Remark
1 Motion controller JEPMC-MP2300S-E 1 YASKAWA(JAPAN)
2 Extended module R7K4FML-6-DCA32A 1 YASKAWA(JAPAN)
3 Servo motor/servo unit SGMJV-08ADE6S /SGDV-5R5A11A 5 YASKAWA(JAPAN) 750w
4 Servo motor/servo unit SGMGV-13ADC61 /SGDV-120A11A 1 YASKAWA(JAPAN)1.3kw
5 Servo motor/servo unit SGMGV-20ADA61/SGDV-180A11A 1 YASKAWA(JAPAN) 1.8kw
6 Servo motor/servo unit SGMGV-09ADC61/SGDV-7R6A11A 1 YASKAWA(JAPAN)0.85 kw
7 Power cable + encoder cable JZZP-CVM09/JZSP-CVP02-05 1 YASKAWA(JAPAN)850w
8 Power cable + encoder cable JZSP-CMM00-05 JZSP-CMP00-05 7 YASKAWA(JAPAN) 750w
9 Power cable + encoder cable JZSP-CVM30-05 JZSP-CVP02-5 2 YASKAWA(JAPAN)1.3kw YASKAWA(JAPAN)1.8kw
10 Communication cable JEPMC-W6002-05 12  
11 Terminal resistance JEPMC-W6022-E 2  
12 Touch panel Weinview 1 7 inch
13 Air break switch LG 12  
14 Residual current circuit breaker CHINT 1  
15 Contactor (switch) SCHNEIDER 1  
16 Power switch M&W 1 350w
17 Solod state Relay(SSR) ANV 6  
18 Temperature controller DTE10P 1  
19 Relay OMRON 4  

 

 

LTQP-360 spare parts list
Item Name Specification Qty,pcs
1 punch cutter standard 40mm×20mm 1
2 Longitudinal sealing heating wheel   4
3 horizaontal sealing heating pipe   4
4 taper roller belt   2
5 thermocouple   2
6 material pushing belt   5
7 horizaontal sealing cutting blade   1
8 Tool box   1set

 

 

 

 

LTQL-5800B Full-auto Lid Applicator (SCARA)

 

Wet Wipes 10KW 120pcs/Pack Automated Packaging Machine 4

I. Technical parameters

 

Speed 45-60 pcs/min(eg. Film length at 250mm)
Maxi. Packing film length 300 mm (the film length will affect the actual production speed)
Wet wipes package Dimension Length Width Height
300mm 45-120mm 10-80mm
Accuarcy ±1.2 mm
Voltage require 3 phases, AC380V 50/60 Hz
Power 7.5 KW
Air Pressure 0.4 - 0.6MPa, 1.0 m³/hr
Dimension L 2000 * W 2650 * H 1650 mm
Weight 1200 Kg
 

 

 

 

II. Description

1. Adopting Delta's SCARA body widely used in 3C electronic products, SCARA body has superior speed, precision, linearity and verticality, which can quickly and accurately complete the operations of grabbing lids, coating lids and pasting lids on wet wipes package.

2. E-Vision system: Using Delta's DMV2000 E-vision system, a new generation of humanized operation interface, quickly establish an E-visual inspection system, using a high-level CameraLINK interface camera to achieve high-speed arithmetic processing, built-in PLC communication connection to automatically exchange data. The display and operation interface in the operation mode can be customized, and simplify for operation and maintains.

3. Touch screen: All the main commands via the7-inch touch screen, like setting position of lid grabbing , setting coating position, the track of glue spraying ( tack like rectangular, runway type, ellipse type), and other parameters compensation, all can be can be settable or modification by the touch screen.

4. Vision light source: It adopts industrial LED light source, which is more durable than civilian light source, prolongs the decay time, and the light source will NOT stroboflash, which improves the accuracy of photographing.

5. Display: It adopts 15-inch industrial display, which is more suitable for workshop use.

 

III. Main electrical configuration

NO. Item Spec & Model QTY Mark
1 SCARA BODY DRS40L3SS1BN002(included CVT) 1 DELTA
2 Controller #1 DMV2000-CL2-HS 1 DELTA
3 Camera DMV-CM4MCCL 1 DELTA
4 Camera Lens DMV-LN16M06 1 DELTA
5 Cables DMV-CAF03CL 1 DELTA
6 Servo system B2-750W 3 DELTA
7 Controller #2 DVP32ES200T 1 DELTA
8 Touch screen DOPB07E411 1 DELTA
9 Hot-melt device   1 HS

 

 

Wet Wipes 10KW 120pcs/Pack Automated Packaging Machine 5

 

 

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